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超细无机纤维喷涂产品在建筑节能中的应用
超细无机纤维喷涂产品在建筑节能中的应用
Application of superfine inorganic fiber spraying products in building energy efficiency
超细无机纤维棉经专用喷涂设备造粒、喷吹后与雾化的粘结剂在喷枪前端40厘米左右处充分混合后,均匀喷覆于建筑基体表面,经人工整形和自然干燥后形成具有连续无空腔、无接缝、无冷桥、A级防火性能的保温层,简称为无机纤维喷涂。
Ultrafine inorganic fiber cotton granulated by special spraying equipment, sprayed with atomized binder in the spray gun front 40 cm or so after full mixing, evenly sprayed on the surface of the building substrate, after artificial shaping and natural drying to form a continuous cavity-free, seamless, no cold bridge, class A fire insulation layer, referred to as no Machine fiber spraying.
无机纤维喷涂保温产品以其优异的防火、保温、吸声和针对异型结构无障碍喷涂施工的特点,被广泛应用于建筑节能保温工程中,施工流程如图1所示。随着无机纤维喷涂保温的广泛普及,建筑市场也对无机纤维喷涂层外观装饰性提出了更高的要求。
Inorganic fiber spraying insulation products are widely used in building energy-saving and thermal insulation projects because of their excellent fire protection, insulation, sound absorption and barrier-free spraying for special-shaped structures. The construction process is shown in Figure 1. With the wide spread of inorganic fiber spraying insulation, the building market also put forward higher requirements for the appearance of inorganic fiber spraying coating decoration.
基于纤维喷涂产品表面蓬松,尤其是室内顶板施工技术的良莠不齐,导致不能达到质量标准,后期出现了纤维掉屑、色差变大、浮尘吸附等现象,极大地影响建筑室内的美观。
Based on the fluffy surface of fiber spraying products, especially the uneven construction technology of indoor roof, it can not meet the quality standards. In the later period, fiber chip dropping, color difference becoming larger, floating dust adsorption and other phenomena appeared, which greatly affected the beauty of the building interior.
2 材料性能特点
2 material performance characteristics
2.1 A级防火
2.1 class a fire prevention
SPR系列超细无机纤维喷涂层主要成份为无机材料,具有不燃烧、不发烟的特点,为A级防火材料,完全满足《民用建筑外保温系统及外墙装饰防火暂行规定》、《关于进一步明确民用建筑外保温材料消防监督管理有关要求的通知》、《建筑构造通用图集08BJ1-1工程做法》、《建筑构造通用图集10BJ2-11建筑外保温(防火)》、《建筑构造通用图集12BJ2-11A级不燃材料外墙外保温》、GB50067-97《汽车库、修车库、停车场设计防火规范》等有关国家相关部门对保温材料燃烧性能的要求。
SPR series superfine inorganic fiber spraying coating is mainly composed of inorganic material, which is non-burning and non-smoking. It is class A fire-proof material. It fully meets the Interim Provisions on External Insulation System and External Wall Decoration Fire-proof for Civil Buildings and the Notice on Further Defining the Requirements for Fire-proof Supervision and Administration of External Insulation Materials for Civil Building "General Atlas of Architectural Structure 08BJ1-1 Engineering Practice", "General Atlas of Architectural Structure 10BJ2-11 Building External Insulation (Fire Protection)", "General Atlas of Architectural Structure 12BJ2-11A Class Non-combustible Materials External Insulation", "GB50067-97" and other relevant national departments to ensure The burning requirements of warm materials.
2.2 保温绝热
2.2 thermal insulation
无机纤维喷涂完成后经过自然干燥后形成表面平整、纤维分布均匀、结构密闭、连续无接缝、无冷桥、具有弹性皮肤似的保温层;使用无机纤维喷涂后从根本上解决了传统材料(岩棉、玻璃棉、聚苯板、挤塑板等板材)密闭性差、接缝多、冷桥多,与基层墙体不能满粘,安装工序复杂、尺寸变形大等问题。
Inorganic fiber spraying after the completion of natural drying to form a smooth surface, uniform fiber distribution, closed structure, continuous seamless, no cold bridge, with elastic skin-like insulation layer; the use of inorganic fiber spraying after the fundamental solution to the traditional materials (rock wool, glass wool, polystyrene board, extruded board, etc.) airtightness There are many problems, such as poor, many joints, many cold bridges, not fully adhered to the base wall, complex installation procedures, large size deformation and so on.
2.3 吸声降噪
2.3 sound absorption and noise reduction
超细无机纤维经特殊喷涂工艺施工后,其内部纤维交织在一起,形成具有一定强度和韧性的三维立体网状结构,极大地延长了声波在其内部的传播路径和时间,进而增加了因声波使纤维振动而引发的声能向机械能转换时间,使遇到纤维喷涂层的声波能量急剧衰减,因而具有良好的吸声性能。
Ultrafine inorganic fibers are interwoven by special spraying technology to form a three-dimensional network structure with certain strength and toughness, which greatly lengthens the propagation path and time of sound waveszengyab.75ix.com huagongb.75ix.com nongjiangb.75ix.comzhujiangb.75ix.com mifengj.75ix.commifeng.75ix.com  in the interior of the fiber, and then increases the time for the conversion of sound energy to mechanical energy caused by the vibration of the fiber caused by sound waves. The acoustic energy of the fiber sprayed layer is rapidly attenuated and has good sound absorption property.
2.4 异形结构适应性
2.4 heteromorphic structure adaptability
现场喷涂的施工工艺可满足设计师的设计随意性,适应任何复杂结构及异型结构的原状态,解决了传统的支撑、吊挂件和加固材料的复杂工序,即使是施工人员很难到达的空间例如管线、吊挂件、密集区域,均可轻松喷涂施工。喷涂棉与岩棉、玻璃棉类产品的保温性能无太大差别,但板材类保温产品采用点框粘和膨胀锚栓的施工方式,保温层与墙体间存在多处间隙,板材拼接处存在大量的板缝,对墙体异性结构处理工序繁杂,喷涂棉现场喷涂工艺技术则完全贴合基层墙体,连续喷涂无任何接缝,在平整墙面、异型结构处理上有先天优势。
The on-site spraying technology can satisfy the designer's randomness, adapt to the original state of any complex structure and special-shaped structure, and solve the complex process of traditional support, hanging parts and reinforcement materials. Even the space which is difficult for construction personnel to reach, such as pipeline, hanging parts and dense area, can be sprayed easily. . Spraying cotton and rock wool, glass wool products insulation performance is not much different, but the board insulation products using point frame sticking and expansion anchor bolt construction, insulation layer and wall there are many gaps, there are a lot of plate joints, the wall of heterogeneous structure processing procedures are complex, spraying cotton on-site spraying technology The technique is completely adhered to the base wall, continuous spraying without any seams, in the flat wall, special-shaped structure treatment has a congenital advantage.
喷涂棉长期使用不收缩、不卷曲、不塌陷、不脱落,是一种专门针对幕墙保温的喷涂新技术。
Spraying cotton is a new spraying technology for curtain wall insulation, which can not shrink, curl, collapse and fall off for a long time.
2.5 节能环保
2.5 energy conservation and environmental protection
无机纤维喷涂产品更大程度上提高了建筑的整体保温绝热性能,能够有效降低能源损耗,降低运行成本。
Inorganic fiber spraying products to a greater extent improve the overall insulation performance of the building, can effectively reduce energy consumption, reduce operating costs.
无机纤维喷涂产品可直接喷涂于钢结构、混凝土、木材、钢板、砌块等多种介质上,无需进行基层找平处理,可节约建筑成本。
Inorganic fiber spraying products can be directly sprayed on steel structure, concrete, wood, steel plate, block and other media, without the need for grass-roots leveling treatment, can save construction costs.
超细无机纤维喷涂层为无机产品,环保健康,无放射性、无挥发,避免有毒和有害物质产生。
Ultrafine inorganic fiber spray coating is an inorganic product, environmental protection and health, no radioactive, no volatile, to avoid the production of toxic and harmful substances.
3 产品分类
3 product classification
3.1 SPR3M抗裂固纤装饰纤维喷涂保温系统
3.1 SPR3M anti crack, solid fiber decorative fiber spray insulation system
创新研发的SPR3M抗裂固纤装饰纤维喷涂保温系统,弥补了无机纤维喷涂保温层的缺点,在保持产品原有性能的基础上,还能满足室内无机纤维喷涂保温的装饰需求,如图2所示。
SPR3M anti-cracking fixed fiber decorative fiber spraying insulation system innovatively developed to make up for the shortcomings of inorganic fiber spraying insulation layer, on the basis of maintaining the original performance of the product, but also to meet the indoor decorative requirements of inorganic fiber spraying insulation, as shown in Figure 2.
图2 带装饰面层喷涂层施工及效果
Fig. 2 construction and effect of spraying layer with decorative surface
3.1.1 产品特点
3.1.1 product features
(1)带有装饰面层的SPR3M无机纤维保温喷涂较普通无机纤维保温喷涂层更具装饰性与实用性;
(1) SPR3M inorganic fiber thermal insulation spraying with decorative surface is more decorative and practical than ordinary inorganic fiber thermal insulation spraying coating.
(2)装饰面层主要由具有优良的柔性、耐水、抗裂等特性的干粉状材料构成,在工地现场施工时与定量的水拌合,即可现场进行机械喷涂施工;
(2) The decorative surface is mainly composed of dry powder materials with excellent flexibility, water resistance, crack resistance and other characteristics, which can be mechanically sprayed on site by mixing with quantitative water during site construction.
(3)SPR3M无机纤维喷涂保温层具有不掉屑、防尘、防水和可着色装饰等功能,装饰面层还可以清洗、除尘,能有效保护无机纤维基层。
(3) SPR3M inorganic fiber spraying insulation layer has the function of not falling chip, dust-proof, waterproof and colorable decoration, decorative surface can also be cleaned, dust removal, can effectively protect the inorganic fiber base.
3.1.2 应用范围
3.1.2 application scope
采暖区与非采暖区之间楼板保温(如地下室顶棚)如图3所示;体育馆、展览馆、博物馆、音乐厅等室内顶棚及有饰面保护的侧墙的吸声降噪及保温;机场候机楼、火车站候车厅及各类换乘空间的室内顶棚的吸声降噪及保温。
The floor insulation between heating area and non-heating area (such as basement roof) is shown in Figure 3. The indoor roof of gymnasium, exhibition hall, museum, concert hall and the side wall protected by decoration are used for noise reduction and insulation. The indoor roof of airport terminal, railway station waiting hall and all kinds of transfer space is used for noise reduction and insulation.
3.2 SPR4超细纯白无机纤维涂层
3.2 SPR4 ultrafine pure white inorganic fiber coating

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